Popular Technologies Helping Companies To Embrace Automation

Focusing on automation has become an important part for many companies that aim to achieve better performance while reducing resource wastage and cost. The global industrial automation market size was 175 billion USD in 2020 and is expected to reach approximately USD 265 billion in 2025. This reflects a compound annual growth rate of nearly 9% in industrial automation until 2025.

20 mins read
technologies-helping-companies

Understanding the Role of a Virtual Receptionist

Automation is not limited to factory assembly lines and robotic arms. It has become the basis of modern companies to reduce human error and achieve real-time decision-making. What’s driving this shift? Popular and advanced technologies like pipeBOT™ and Siemens S7 controllers are transforming how companies operate.

This article explores some of the popular technologies that help companies automate their processes while highlighting their main features and explaining how they are being used.

Using pipeBOT™ for smarter pipeline management

​pipeBOT™ is an advanced automation solution developed by CruxOCM to manage oil and gas pipelines. It is designed for oil and gas control room operators to automate critical functions like startup, shutdown, and batch transitions. It helps operators respond to operational anomalies like swings.

pipeBOT™has a closed-loop control execution of procedures through which it minimizes the risk of human error and reduces the tiredness of operators. One of the greatest advantages of pipeBOT™ is that it reduces the number of manual commands required during operations. Usually, operators might need to input hundreds to thousands of commands for complex processes, but pipeBOT™ reduces the need for manual input by 85% and helps achieve the target rates 40% faster.

The system integrates well with existing SCADA systems and has a user-friendly interface, which helps control room operators to focus on other important tasks while pipeBOT™ manages routine operations.

Companies like Phillips 66 have adopted pipeBOT™ to improve their pipeline operations. Through this implementation, they have been able to increase their output and safety in pipeline operations.

Siemens S7-based compressor control packages

Siemens S7-based compressor control packages are widely used for monitoring and controlling compressor systems. They are built around Programmable Logic Controllers, specifically the SIMATIC S7 series.

Siemens' compressor control packages protect compressors from surge conditions by adjusting operational parameters. They also distribute the workload among multiple compressors and create a balance. These features are advantageous for compressors like axial and centrifugal compressors.

Siemens' compressor control packages also perform critical operations like managing start-up and shutdown sequences of compressors. They also protect the compressors through emergency shutdowns. This way, these control packages make sure that the equipment is not damaged and protected even in case of emergencies.

Emerson’s Ovation™ for compressor stations

Emerson’s Ovation is a distributed control system that is widely used for compressor station operations within the oil and gas sector. It was originally designed for the power generation and water industries, but its control capabilities have made it suitable for managing complex processes in compressor stations.

In compressor station environments, Ovation™is used to manage complex functions like compressor start-up and shutdown sequences. These sequences involve activities like opening and closing specific valves and adjusting compressor speeds. It uses real-time algorithms that help to monitor and maintain stable output and pressure conditions.

Ovation™ offers advanced diagnostics and predictive analytics, which help decision-making and identify anomalies before failures occur.

Industrial automation with AVEVA System Platform

AVEVA System Platform has become a go-to choice for energy companies that need full visibility into their operations. From refineries to pipeline control centers, it gives teams the tools to monitor, control, and troubleshoot everything from a single, unified interface.

What sets this platform apart is its ability to handle scale without complexity. A team can start with one site and expand to hundreds, all while keeping the same core structure. There’s no need to rebuild systems as the operation grows. That kind of flexibility is why it’s trusted in industries where downtime isn’t an option.

Operators get a live view of what’s happening in the field. They can act on alarms, check equipment status, and pull historical data when needed. Engineers use reusable templates to speed up deployments and enforce consistent logic across sites. And when something goes wrong, built-in redundancy keeps everything running without disruption.

The platform also addresses the realities of compliance. Role-based access, audit trails, and system logs are all part of the package. That makes it easier to meet regulatory standards without adding extra layers of manual oversight.

Control operations smarter with Honeywell Experion® PKS

Honeywell Experion® PKS is a distributed control system that helps to improve the operations of various industrial sectors, like oil and gas and power generation. One of the key features of Experion PKS is its highly integrated virtual environment. This helps automation projects to be deployed flexibly as it decouples control system elements like controllers, I/O, and IT infrastructure into independent layers. This approach reduces the hardware dependencies and simplifies engineering difficulties.

Experion PKS offers a good operator interface, which provides customized dashboards and alarm handling. This improves the alertness within the control room and helps operators respond more quickly to anomalies.

Moreover, Experion PKS integrates with Honeywell’s Field Device Manager, which can be used to remotely manage instruments such as pressure transmitters and flow meters without physical intervention.

Using GE Digital iFIX for real-time operation control

​GE Digital iFIX is a good choice of software solution for industrial automation. iFIX provides a SCADA engine that helps control room operators monitor and control production processes. It uses HMI technology to provide insights into the operational processes. Similarly, it can be used for various applications from manual data entry to advanced alarm management systems.

This software complies with industry standards and provides real-time information, which helps to improve the operational cycles. With the HMI, iFIX helps the operators to improve their situational awareness and create a fast response.

With iFIX’s HMI/SCADA solutions, operators can create HMI screens and tag structures. They can also use templates and objects for similar processes. With this, iFIX reduces the time that operators take to create solutions.

It also provides a clear idea for the operators with real-time information. This helps operators to respond quickly to changes and to make proper decisions.

Cloud-Based Automation with Azure IoT

Cloud-based automation is changing how industries run.

Instead of relying on on-site machines or manual inspections, businesses can now connect their equipment to the cloud and control everything remotely.

The benefits are clear

  • Problems are detected earlier
  • Response times improve
  • Operations run 24/7 with less human oversight

One of the most complete solutions in this space is Microsoft Azure IoT. It’s not just a set of tools; it's a full platform built to connect, manage, and analyze IoT devices.

At the center of it all is Azure IoT Hub.

This is where secure, two-way communication happens between your devices and the cloud. It allows you to

  • Stream telemetry data
  • Send commands to the equipment
  • Manage authentication across a fleet of devices

It acts as the control tower for your connected infrastructure.

Then there’s Azure IoT Edge. It puts more intelligence into the devices themselves. Instead of sending every piece of data to the cloud for processing, devices can handle certain tasks locally.

AI-Powered Industrial Automation with AWS Lookout

By using AI and machine learning, systems can monitor operations in real time, analyze performance, and help reduce downtime. It also improves product quality and supports faster, more informed decision-making on the ground.

To support this, AWS offers two main tools: Amazon Lookout for Equipment and Amazon Lookout for Vision.

Amazon Lookout monitors industrial equipment and flags abnormal behavior early. It analyzes sensor data, like temperature, pressure, and flow rates, and identifies signs of possible equipment failure. With this information, organizations can act before breakdowns occur

Amazon Lookout for Vision automates visual inspection tasks. It can detect

  • Missing components
  • Surface defects
  • Irregularities in operations

The system then presents these findings in a dashboard. Thus, it’s easy for operators to spot and respond to issues quickly.

With AWS Lookout services, companies can bring AI directly into their daily operations. Smarter operations and less guesswork.

Digital Workflow Automation with UiPath

Doing the same task over and over again isn’t just boring, it’s also a waste of time. That’s where digital workflow automation comes in. Instead of relying on people to handle routine steps, businesses can hand those off to software that takes care of it.

UiPath is one of the top tools for this kind of work. It’s built to handle repetitive, rule-based tasks - things like pulling data from one system and entering it into another. The best part? You don’t need to be a developer to use it.

With UiPath Studio, users can create workflows by dragging and dropping actions onto a canvas. Think of it like building a flowchart, but instead of just planning a process, you’re actually programming it; without writing a single line of code.

Once the workflow is ready, a UiPath Robot runs it automatically in the background. And with UiPath Orchestrator, teams can keep track of everything.

What makes UiPath even more useful is how it handles documents. It can read through PDFs, invoices, or forms and pull out the information you need, saving hours of manual typing and checking.

Conclusion

Popular technologies like pipeBOT™ and Ovation are currently used by many companies to automate their operational processes. These platforms help companies achieve better outputs with less resource wastage. They also help operators to automate complex processes and reduce human involvement. Companies can improve their operations by selecting the right technology according to their needs.

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